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MegaPardaz — Smart Architecture Solutions
MegaPardaz Solutions · By industry

Manufacturing Companies

From production planning and raw materials to inventory, sales, finance and HR: a factory where every stage is measurable.

Related software
9
Related modules
12
Key processes
3

About this solution

Production connected to the whole company

In MegaPardaz the production plan is fed by sales orders and stock, draws materials from inventory, routes shortages to procurement and passes product cost to finance.

  • Instead of separate systems, the factory gets one data flow from order to product to profit.

Key challenges

Plans disconnected from reality

Plans are built without accurate visibility of material stock and open orders, and keep changing.

  • Raw-material shortages

    Materials are ordered late and the line waits.

  • Unknown product cost

    Actual material use, labour and overhead are not assigned to products.

  • Equipment stoppages

    Preventive maintenance has no plan and stoppages come unannounced.

The MegaPardaz approach

  • Data-driven production planning

    The Manufacturing & Factory module builds the plan from sales orders, stock and capacity.

  • Integrated materials and inventory

    Material consumption and finished-goods receipts update stock, and reorder points trigger procurement.

  • Product cost and profit

    Material, labour and overhead per work order reach finance and cost centers.

Key processes

Flow 1

Order to production

  1. Sales order
  2. Production plan
  3. Work order
  4. Material consumption
  5. Finished-goods receipt
  6. Shipment
Flow 2

Material supply

  1. Reorder point
  2. Purchase request
  3. Purchase order
  4. Goods receipt
  5. Quality check
Flow 3

Line maintenance

  1. Maintenance plan
  2. Maintenance ticket
  3. Technician assignment
  4. Ticket closed

A real-world scenario

A large customer order
The sales order is entered, the production plan shows two missing raw materials, purchase requests are raised automatically and, after receipt, the work order is released; the plant manager follows progress and cost of the order through to delivery.

Dashboards and reports

  • Production plan achievement
  • Raw-material and finished-goods stock
  • Product costing
  • Line stoppages and maintenance
  • Sales and open orders

Automation and workflow

  • Automatic purchase requests

    Material shortages in the plan create purchase requests.

  • Low-stock alerts

    Materials below reorder point are flagged.

  • Maintenance tickets

    Preventive maintenance creates tickets and technician assignments on schedule.

Cross-department integration

  • Manufacturing and inventory

    Material use and finished-goods receipts without re-entry.

  • Manufacturing and finance

    Work-order cost reaches cost centers and financial reports.

  • Manufacturing and sales

    Order delivery dates can be tracked against the production plan.

Security and access

  • Role-based access for planners, storekeepers and line supervisors
  • Work-order and purchase approval by authority limits
  • Audit trail for bill-of-materials and stock changes

BI and AI

  • Material-consumption trend analysis and demand forecasting
  • Product-cost comparison across periods
  • Intelligent order-priority suggestions with human approval

Operational benefits

  • Fewer line stoppages caused by material shortages
  • Better-balanced material and product stock
  • More on-time order delivery

Management benefits

  • Accurate cost for every product
  • One view from order to profit
  • Pricing and capacity decisions based on data

Who it is for

  • Make-to-order and mass-production plants
  • Food, chemical and component manufacturers
  • Multi-plant manufacturing groups

Plant manager: Sees plan, materials, stoppages and cost side by side.

See this solution on your organization’s real scenarios

We run a demo session based on your organization’s actual processes.

Request a Demo

Talk to the MegaPardaz sales team about plans, deployment and pricing.

Contact Sales