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MegaPardaz — Smart Architecture Solutions
MegaPardaz software

Manufacturing & Factory

MegaPardaz Manufacturing manages production planning, production orders, bills of materials (BOM), work orders, material consumption, product receipt, scrap, quality control and cost of goods, connected to inventory and finance.

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Key capabilities
8
Subsystems and modules
8
Integration with other MegaPardaz software
6

What it is

Controlled production, connected to inventory and finance

Every production order is recorded on one traceable path, from bill of materials and work orders to material consumption, product receipt, quality control and cost of goods.

  • Manufacturing is where materials, labor and equipment become product, and any gap directly affects cost and delivery.
  • A standard bill of materials and work orders make actual consumption comparable with expected consumption.
  • Connecting production to inventory, quality and finance keeps cost of goods and stock accurate without re-entering data.

Problems it solves

Production plans are set in meetings and spreadsheets, and the real status of production orders isn’t visible to sales or management.

  • Bills of materials live in scattered files and the valid version isn’t clear.

  • Material issues and product receipts are recorded manually, and warehouse stock doesn’t match reality.

  • Scrap isn’t recorded or analyzed, and its causes are identified late.

  • Quality control and inspections aren’t documented, and defective products are found late.

  • Product cost is calculated late and approximately, making pricing and profitability uncertain.

Key capabilities

01

Production planning

Plan production of products over time periods and track fulfillment.

02

Production orders

Issue production orders for a given product and quantity and track status through completion.

03

Bill of materials (BOM)

Define the materials and components required for each product as the basis for expected consumption.

04

Work orders

Define and track the execution work orders for each production order.

05

Material consumption

Record material issues from the warehouse against a production order and compare them with the BOM.

06

Product receipt and scrap

Record finished products received into the warehouse and record production scrap.

07

Quality control and inspection

Record inspections, quality results and quality reports.

08

Cost of goods

Calculate cost of goods from material consumption and connect it to finance.

Subsystems and modules

  1. 01Production planning
  2. 02Production orders
  3. 03Bill of materials (BOM)
  4. 04Work orders
  5. 05Material consumption
  6. 06Product receipt and scrap
  7. 07Quality control and inspections
  8. 08Cost of goods

Core operational flows

Flow 1

Plan to production order

  1. Set production plan
  2. Issue production order
  3. Check BOM and material stock
  4. Issue work order
Flow 2

Production to product receipt

  1. Issue materials from warehouse
  2. Execute work order
  3. Record scrap
  4. Quality inspection
  5. Receive product into warehouse
Flow 3

Order close and costing

  1. Complete production order
  2. Compare actual consumption with BOM
  3. Calculate cost of goods
  4. Post to finance

Management controls

  • Production order oversight

    The production manager sees the status of every order, delays and completed orders.

  • BOM version control

    Each product’s bill of materials is kept centrally and changes are controlled.

  • Scrap monitoring

    Scrap is visible by product and order for root-cause review.

  • Quality release

    Receiving product into the warehouse depends on the quality inspection result.

Reports and dashboards

  • Production order status report
  • Production plan fulfillment report
  • Material consumption vs. BOM report
  • Scrap report
  • Quality and inspection reports
  • Product cost of goods report

Integration with other MegaPardaz software

  • Inventory & Supply Chain
  • Procurement
  • Finance & Accounting
  • Operations & Maintenance
  • Sales & CRM
  • Business Intelligence & Management Dashboards

Security, access and audit

  • Role-based access control (RBAC) down to menu, data and record level
  • Full per-company data isolation with a multi-tenant architecture and dedicated databases
  • Audit trail for every sensitive operation (create, edit, delete, approve)
  • Multi-step approval chains and a shared cartable across departments

Automation and workflow

  • Consumption to stock

    Material issues for a production order update warehouse stock.

  • Receipt to stock

    Receiving finished product increases product stock.

  • Material shortage alerts

    Shortages of materials needed for production orders reach purchasing through inventory reorder points.

  • Approval routing

    Orders and inspections pass through configured approval steps in the cartable.

AI and BI

  • Scrap trend analysis and identification of high-scrap products and orders.
  • Plan-versus-actual production comparison on the operations dashboard.
  • Cost of goods analysis and its effect on margin in BI.

Business benefits

  • The status of every production order is visible to production, sales and management in real time.
  • Recording material consumption and product receipt keeps warehouse stock aligned with reality.
  • Documented inspections catch defective products before they reach customers.
  • Re-entering data between production, inventory and finance is eliminated.
  • Scrap falls as it becomes visible and its causes are analyzed.
  • More accurate cost of goods supports pricing and profitability analysis.
  • Idle capital falls through controlled material consumption.
  • Rework and return costs caused by poor quality are reduced.

Who it is for

  • Factories and manufacturing plants
  • Holdings and industrial groups
  • Manufacturers with sales networks
  • Growing production workshops
  • Multi-plant organizations

Primary user roles: Production manager, production planner, line supervisor, quality control specialist, warehouse manager, cost accountant, CFO, CEO

Frequently asked questions

Are bills of materials supported?

Yes. Each product’s materials and components are defined in a BOM and used as the basis for a production order’s expected consumption.

Is material consumption connected to inventory?

Yes. Material issues for production orders and receipts of finished products both affect warehouse stock.

Does it include quality control?

Yes. Inspections and quality results are recorded and presented in quality reports.

Is scrap recorded?

Yes. Scrap for each production order is recorded and can be reported and analyzed.

Is cost of goods calculated?

Yes. Cost of goods is calculated from material consumption and connected to finance.

See this software on your organization’s real scenarios

We run a demo session based on your organization’s actual processes.

Request a Demo

Talk to the MegaPardaz sales team about plans, deployment and pricing.

Contact Sales